So After making my hot wire cutter, I realised that I still needed a portable devices to make grooves, channels and enclosures in the fuselage body. So came a brilliant idea. Replace the tip of a soldering iron with a solid 2mm diameter copper wire. The wire is ductile so it can be shaped in any form desired.
I found out though that the length of wire is important as that determines cutting temperature. Too long and the wire is too cold to melt foam. Too short and the wire "over-melt" the foam instead. With this device, foam has become the next best thing when it comes to airplane design and build. The complexity of the design is only left up to the imagination of the designer!
Below are some examples of what this awesome tool can do.
I found out though that the length of wire is important as that determines cutting temperature. Too long and the wire is too cold to melt foam. Too short and the wire "over-melt" the foam instead. With this device, foam has become the next best thing when it comes to airplane design and build. The complexity of the design is only left up to the imagination of the designer!
Below are some examples of what this awesome tool can do.
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